In an effort to ease an area of tight contention in the world of moving and selling large loads of bulk material, a company called LoadScan has come up with a solution for measuring and managing loads moving out of worksites. By using Automated 3D LVS Imaging, the company has developed a system that is able to take 99.9% accurate weight measurements of payloads moving out on trucks. Whether for mining companies, civil construction companies, quarries, or mulch and bark companies, the LoadScan LVS system makes life easier for everyone involved.
How it Works
In short, the system measures payloads by volume, as opposed to the traditional methods of measurement such as weight. By using advanced laser imaging technology, LoadScan’s 3D LVS system can take a complete measure of the contents of any container which passes under it. The heat maps and images that the system produces creates measurements that are accurate up to plus or minus 1% of the actual volume.
For more detailed LoadScan LVS system info, we have to look at the individual components that make the system work its magic. The most important components of the system is called the Load Volume Scanner (LVS). The scanner uses technology involved with laser scanning along with advanced imaging software to create hyper-detailed 3-D color profiles of the loads it scans. The LVS utilizes two separate lasers which work in conjunction with one another. The ability of the system to map load contents to such a high degree of accuracy is something that no other company in the industry has been able to come close to.
LoadScan Fixed
To use the system, loader operators simply need to figure out where to put the scanner so that trucks can drive underneath it. A very common setup for the system is the LoadScan Fixed configuration which is a permanent solution for long-term worksites. In this setup, the LVS scanner is permanently attached to a concrete block in an area where all outgoing trucks can pass by and be scanned on their way off-site.
LoadScan Portable
Another popular solution is the LoadScan Portable setup which allows operators to move the LVS system from site to site as they see fit. The portable system comes with fork slots to enable convenient loading and unloading, as well as the built-in kiosk which includes all of the necessary equipment to operate the advanced the comes with the system. The entire system is self-contained and folds up into a compact form factor which can be towed the vehicle as small as a pickup or SUV making it an ideal solution for contractors and those working in multiple sites.
LoadScan Custom
Also available are custom mounts which allow operators to create scanner environments perfectly suited to whatever type of worksite they happen to be working from. The system is ideal for mines because the LVS head unit can be mounted directly above mine exits which allows operators to take detailed images of all of the material being pulled out of the mine. All that is required for the fully automated scanning process to take place is that the LVS system is on and the trucks pass under it. The system provides highly accurate volumetric measurements of every single load that passes through.
Final thoughts
Once equipped with enough LoadScan LVS system info, it becomes very clear how beneficial the LoadScan LVS System can be beneficial for many different use case scenarios. Unlike traditional measurement systems which include large-scale weighing stations that force the need to make inaccurate approximations of actual volume, the LoadScan LVS System takes all the guesswork out of the equation. Not only that, but the ease-of-use and high accuracy of the system provides opportunities that did not exist in the past.
Site operators can now measure loads of all sizes coming and going and collects troves of information that simply did not exist before. This data is helping site operators minimize manual processes, effectively manage multiple contracts at the same time, and report on quantities that are being shipped in real time.